The eBoat lives on

Console Construction Gallery - The image above is the offical eBoat 2.0 icon. To watch the construction process simply click the small arrow to the right of our logo. Enjoy.

Solid Edge Design

The console's concept was developed in Solid Edge (a CAD-like modeling software). We needed a low profile to help reduce drag but also wanted an attractive center piece to showcase the eBoat name.
The 3-D model was authored by Justin Hypnarowski.

Framing

We went to work creating the mould structure.

The pieces simply were glued together. However we found that Gorilla Tape worked just as well and about 100 times faster. Note the use of advanced clamping methods such as the roll of wire.

Construction Mesh

To give extra support we wrapped each piece in construction mesh. Above, Mike Patrick starts on the most difficult piece.

The mesh was not a good idea, it was actually quite horrible, do not attempt to copy unless you like to do things the most difficult way possible. Not to mention the wonderful cuts and scraps.

Nearly done

After much bloodshed and torment we completed the wrapping process. Not looking bad.

The easy one

These smaller pieces were much easier. Not looking too bad at all.

Finishing Up

And there it is! We found an awesome method for attaching the pieces together. Gorilla Tape. We wish we could to make them our official sponsors.

Wrapping

After ensuring the structural security of the mould we wrapped it in several layers of inexpensive plastic. This is done to ensure that we can get the smoothest finish possible with the fiberglass. It also insures an easy fiberglass removal.

Prototype

Prototype one is a success - From left to right - Matt Godlewski, Doug Eroh, Mike Patrick, Austin Demarco and the camera man is Justin Hypnarowski.

FIberglassing

After some trail and error we decided to use a foam sandwich material and fiberglass everything seperately. The orange thing is a fan system to ensure proper ventilation. It's pretty cool.

FIberglassing

AND IT STANDS! We threw it together with a tempary tape and then mended the corners with silicone caulk (water proofing) and a resin fiberglass mix (strength).